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DB Mighty Barnstormer


EarlyBird
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My recollection of building a model with 2 wing panels and separate centre section is that if the dihedral braces are even slightly out then the wing panels don't fit properly.   ( my model was a Vic Smeed design and 'Boddo' followed Vic's ideas, methods and wing sections )  So glueing the dihedral braces in  AFTER the wing panels are joined to centre section would seem to be easier in my view.   Gives a chance of cutting the slots exactly right.   Also if the end ribs are even slightly un-square it throws the dihedral brace out of line.

 

I just mention this as you might like to get other opinions on this. 

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Too late to edit my earlier comments.

 

Your photo makes it look like a separate centre section but studying the Outerzone plan it looks like no separate centre section just 2 wing panels!    Disregard my comments except the point about root ribs that are not exactly square.   Leaving one root rib loose until wing is joined will help.

Edited by kc
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Earlybird,  I hate to be critical of your beautiful balsa work but is the rear dihedral brace in the right place? Surely it should be actually joined onto the wing spar not just above it?   ( of course it may be just in loose at the moment and not in proper position )   Same with the front dihedral brace.    I thought it better to say something now rather than when it's too late!

Of course i am looking at the Outerzone plan ( the RCM one ) which is not clear on this point and in fact does not show the brace in the wing crosssection.   Your plan might differ on this aspect, but it's normal to join the dihedral brace onto the spar or at least onto the webbing at spar level.

 

Better to get other peoples opinion too if the plan is not clear on this crucial point - of course  I may be wrong!  Wing strength is the most important thing........

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IMG_20241101_090135.thumb.jpg.fb72cf6c6a08771349dd422f612b3a9a.jpg

Absolutely kc my plan is also very vague on the braces position and I didn't like the front brace glued to the shear web. I've glued them both to the bottom spars. I will add them to the top spar, butt joints are to be avoided.

 

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A typical Boddington design has the dihedral brace glued to the shear web, so I suppose it works well.   Study of other Boddo plans on Outerzone shows this but they are mostly smaller than the Mighty Barnstormer.   Personally I would put the brace one side of the spar and webbing the other side.  Glued alongside the spar not on top.

I would say the important thing  is not just to strengthen the spar but to ensure it connects well to the cabanne strut mounting bolts.   Of course something has to give in a crash so it's better for the wing sheeting to give way rather than the spar.   Easier to fix!

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The bottom sheet was pulled up last night and glued in place. The leading edge was planed and sanded down to the ribs. All of the bits for the cabane struts are now gluing.

Once a bit more sanding is done then the leading edge will be glued in place.

IMG_20241104_161309.thumb.jpg.cf1c848558548e6c3757ce19b44f2664.jpg

Edited by EarlyBird
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The picture yesterday seems to show a lower mainspar that is not continuous but is joined and that joint is just at the cabanne mounts.  Other pics seem to show the rear dihedral brace only joined to the extra bit of spar not to the main part of the spar.   Did the plan show that?    It's normal that any spar joint is at the tip not the root end to avoid a weakness at the fuselage/ cabanne area.

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Hi kc, the spars are continuous I bought 4 foot lengths so that there would be no joins. I think it's a shadow you are seeing 

 

Second lamination glued and clamped in place.

IMG_20241105_111625.thumb.jpg.0f6e744ba573172b06c8079b82b01d52.jpg

I remember now why I went for a quarter inch balsa into layers rather than the one layer of half inch the reason is balsa was becoming expensive and doing it this way I used one sheet of quarter inch and reduce wastage. Something else I forgot to mention was that I have sanded the top spars and the top of the ribs the tops spars have been shaped approximately to the ribs by doing this when the sheet is applied  there will not be a flat spot running along the line of the spars 

 

Steve

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I am glad to hear spars are continuous!    But it's a weird optical illusion - when I look at that pic ( the one with the captive nut ) it seems like the spar does not continue.  Probably due to the webbing being slightly different at that point and the ply captive nut plate obscuring the lower spar edge.

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Left to dry overnight this is how it looks now. 

IMG_20241106_073938.thumb.jpg.b09223aa54e80e4b9333f15e51928499.jpg

As you can see I have started on the leading edge I have great difficulty in resisting the temptation to start using the David plane.

Here is the underside. 

IMG_20241106_071132.thumb.jpg.7b13387094e46db32cf2eb89775941db.jpg

A bit of sanding should sort that out. 

 

Steve

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