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Chris Foss Wot Knot - Build Thread


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1 hour ago, Jonny L said:

Thanks for the info and tips. Much appreciated!

 

I’m trying to stay as close to the Chris Foss plans as possible, and think I may have got some progress today. Have the motor accurately placed in the ply disc and clearances look good. Now building up the cowl around the motor to give me a top hatch that should be suitable for motor servicing. (Not sure why the photos post upside down)

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Have a read of this Jonny, may help with your photo issue. 

 

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Further progress:

Top cowl with latch is now shaped and fitted. This was a fairly iterative process, and there is still some minor fettling to do to check clearances before covering. 
plan for the bottom cowl will involve two screws at the back and a tab at the front so both top and bottom can be removed for motor servicing. The top cowl obviously more easily for battery changes without removing the wing.  Next steps bottom cowl and then wing box.

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Edited by Jonny L
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Did you set your throws as per Foss‘s guidance- max 1/4”? Any surprises? hopefully I won’t be too far behind you, but I’ve never built anything before so covering is a bit of an unknown. The nose and cowl has taken me more time than I anticipated. 

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Yes, set throws roughly as per the plan on a rate switch so I’ve got higher rates if needed. The flight was cut short as half the covering came off the wing! I made the mistake of not overlapping the top covering to the bottom 🤦🏻‍♂️


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Bottom cowl now done. Need to add some ventilation slots. Will probably drill some small holes in the front ply disc, and also a naca style vent on the bottom cowl, leaving the top clean. If I need more in the future, I can always add another. Has a bit of a HOTOL vibe at moment, but a quick layout of the remaining parts shows it’s coming together. Landing gear mounts then onto the final build of the back fuselage then wing saddle. 

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On 10/11/2024 at 19:15, Martin John Painter said:

Plans are available from Chris Foss Designs directly: https://www.chrisfoss.co.uk/.  I sent Chris a cheque payable to “Chris Foss Designs” for £20 and received by plan about a week later.

Chris Foss Designs
Unit 1 Freehold Street
Shoreham by Sea
West Sussex
BN43 5TQ

I sent Chris a cheque to the above address and the plans arrived a week or so later. 

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More progress this weekend. Covering the horizontal stab prior to mounting the top of the rear fuselage. This ‘should’ allow a cleaner finish around the fuselage and stab where they all join at the back. Will protect the covering while shaping and sanding the top back of the fuselage. 

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Key step today with the completion of the top of the wing fairing. Getting the angle and alignment of the wing bolt from underneath is a challenge and for me probably the hardest part of the build - or at least equal with the front nose. Next up, vertical fin and rudder installation, alignment and shaping of the fuselage/wing join, gear, cockpit canopy and covering.

 

then, hopefully brave enough to attempt flight. 

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3 hours ago, Phil Horne said:

I see you’re getting the hang of the covering Jonny, the Tailplane/Fin rudder look good 👍 



 

Thanks Phil, the Oracover seems to go on well, but the surface of the purple scratches very easily - even with a new iron with completely clean plate. 

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On 15/04/2025 at 13:23, Jonny L said:

Thanks Phil, the Oracover seems to go on well, but the surface of the purple scratches very easily - even with a new iron with completely clean plate. 


Get a ‘sock’ that goes over the iron 

https://nexusmodels.co.uk/products/irvine-pro-sealing-iron-sock-t-ct01a?_pos=2&_psq=Iron+sock&_ss=e&_v=1.0
 

you won’t get as many marks, scratches etc. you may need to increase the temperature a little.

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Bonded the wing to the top fuselage section after some fine tuning of the wing profile on the fuselage. Also started work on the canopy and aerodynamic fairing behind it. Still some final sanding and shaping to do to get clearances right for covering. I’ll cover the back portion of the fuselage before fitting and glueing the vertical stab. 

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Edited by Jonny L
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