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Electrifying a Wot 4


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Latest development with my leccy wot4 is that I was going to change the motor ( the HiModel 919Kv was faulty, pulling way more current than designed for probably due to shorted windings or too many parallel coils ) -but I have naffed it in the meantime whilst trying to remove a mounting screw. Dont ask

Meanwhile, back at the ranch, I have concluded that these soft pack LiFes do not like high discharge, and the current used on the 4s config was just too much for comfort ( around 43A for a measly 512 watts ) so I have experimented with them hooked up in series ( 8s ) on a lower Kv motor( destined for my Hangar 9 Camel ) and results look promising. This rig with a 13 X 6 prop is producing around 800watts at WOT for just 32A and averaging 330Watts for just 13A...I also got around 7 minutes on various throttle settings, ( static - not yet fitted and flown ) so likely will increase slightly once airborne. Average current during whole test period was only 14 and it will probably be "flying" at around this...after all its only for the missus to keep up her learning on.

This is of course due to the high volts / low Kv and current draw scenario so I am going to get a lower Kv motor of around 600 -700 Kv rated at approx 600 - 800 watts and run it on the 8s ( circa 24V ) pack.This will also enable me to use my "spare" 4s Lipo packs too ( with larger pitch prop to increase power though ) without overstressing the motor. I am slowly getting to grips with the eagle tree graphing, and below are a couple of images of bench test result, one shows Amps and Volts, and the other shows Watts / RPM / and cumulative MaH. Remember of course that in series my capacity is now just 2000m/ahr.

At the moment, I will certainly not be buying any more of these softpack LiFes, but having alreadyt spent £80 on theese two packs, and the fact that they are re-chargeable in around 20 minutes means I will perservere with them - although will still be getting some proper hard shell A123s for more experimenting.

I have uploaded the images via photobucket - so they are big enough to see clearly ( click the image for bigger )

http://i36.photobucket.com/albums/e10/eunos800/3a816658.jpg



http://i36.photobucket.com/albums/e10/eunos800/94a1ac62.jpg



I will make a further posting after flight trials when I can get the motor I want ( at Weston I expect ) although may also try this one here for experimental purposes although at 1200 watt its a bit heavy and large for wotty

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Incidentally, heres the images of the results from an actual flight with the "old motor " 919Kv and using 4s LifePo4s.

screen 1 Amps and Volts

screen 2 RPM and Watts

screen 3 Cum MaH and quite interestingly ( well I think so anyway ) servo current used during flight.

This was a fairly spirited flight with all the usual wot 4 moves including flick rolls etc, so servos were worked quite hard. It was also quite windy so I reckon this was a fairly typical loading for the surfaces. She is fitted with full size servos ( 4 in all ) 2 digitals in the wing, and analogue 3003s for rudder and elevator. It confirms my beliefs and earlier bench testing results that properly fitted servos, with free moving hinging and pushrods etc take little current in flight - note the average draw was under .25 Amp, and even peak was under .5A

I may post this particular data elsewhere too for more peeps to see.

http://i36.photobucket.com/albums/e10/eunos800/4ad03cf7.jpg




http://i36.photobucket.com/albums/e10/eunos800/97b6745c.jpg




http://i36.photobucket.com/albums/e10/eunos800/2eabc82d.jpg


Interesting too that despite being freshly charged, when in parallel mode ( 2 x 2000 ) this battery pack only gave 3000m/a yet in the first graphs ( in series mode ) - they gave pretty well all their 2000m/a.
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It will be interesting to see how the "real" A123 compare Timbo, are you borrowing some from Chris or Andy to test??

And about Weston..... it looks like my pass out was indeed restricted to Sunday and is not transferrable to another day so you will have to save my cream cake until either one of our fun fly's (Greenacres) or your scale electric day later in the year

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Timbo - that 8S test looks very promising

If thats a 400Kv motor on a 13x6 prop, isn't that about right for 8S?

The motor we have been swearing by on 6S A123 seems to have been split into 2 types
600kV Motor and 700kV Motor although when we bought ours they were all rated at 670kV

allelectric motor looks suspiciously similar except its silver, and they are on special offer.

As we use them on 6S with 13x6.5 and 14x7 props, won't you have to go to quite a small (too small) prop to use this kV on 8S?

Also, your batteries do show a steady drop off of volts, metal can ones dont do this.... 

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Hi Chris....you may well be right there Yes - its a 400 Kv Turnigy and the reults are about as expected - I am planning to use this motor in my Camel with a 16 x 10E prop on 4s LiPo....slow and scale - and it has a BIG cowl.

Earlier test results this year showed promising figures of 5000 RPM and around 600 Watts WOT ( 60 p / lb ) which I calculate to be theoretical pitch speed of about 46 MPH WOT...just right for scale biplane.

For the new wotty motor selection, I was hoping to be able to compromise a bit in order to be able to still use my 4s LiPos ( I just cant stop it can I ) as an alternative and any lower KV than around 600 may be a bit too low for 4s without going too big on props. Bearing in mind that these cruddy softpack Life's do drop voltage more than LiPo under even moderate loading, then perhaps around 500 Kv may be better.

Its all part of the fun of experimenting really

I have still got the TP 670 Kv motor on my shopping list...but suspect that I will end up with a few variations for trialling. Heck, I may even just get another Turnigy cheapo 400 kv from HC, at under 20 quid you cant lose really.

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Andy Sayle wrote (see)

Hey Tim,

I'll pop a handfull of cells in the car for tomorrow (thursday) night, I'm heading down to the field for some flying all being well

Failing that, I'll be at Weston Park this weekend


Cheers

andy

Yo Andy....sounds good. I will only be at Weston on Saturday...see here

but hope to be at the field tomorrow for a session in the evening.

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Danny - great minds think alike (and fools never... etc)  I ordered one of these last night, http://www.allelectricrc.co.uk/suppo-su70a-opto-esc-4-8s-1282-p.asp

Looks like my Fury is going to be dearer than yours!
Just hope this is nothing like as big as the one they showed us at Weston.
It has apparently been dispatched, so I'll let you know how it is soon.

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Chris..that looks like the one I got from the flying wings guys - it is a bit on the large side, but works very well ( it was fittted to my wotty until I went 8s, and it is not happy on such a high input voltage) - changed to an 80A HXT.

I have posted the actual flight figures from the one test flight done so far on the 8s LiFe and 400KV motor. It went pretty darn well actually, and duration was better than the 4s 4000m/a trial. Bought a couple more motors at the Weston show, one at 450 Kv and one at 670. I am going to experiment with the 450 jobby on both 8s LiFe (2000 mahr), and 6s Lipo ( 3200 mahr ) and with the 670kv motor on 6 X genuine A123s ( 2300 mahr of course ) and a 4s X 3700 m/ahr Lipo.

I find all the trialling of different combos almost as much fun as building / flying - geeky I am afraid

http://i36.photobucket.com/albums/e10/eunos800/847e972c.jpg


http://i36.photobucket.com/albums/e10/eunos800/9a35b238.jpg


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Chris Bott wrote (see)
Oh no - I ordered that ESC specifically for 8S, thinking that an 8S lipo spec would be more than OK with 8S A123's - Oh well, we'll see when it gets here... I have a couple of super simples coming from Hong Kong too.

It is not exactly the same Chris...yours may well be OK, after all the specs do say up to 8s which will be referring to Lipo so on Lifes that is less volts anyway.

My cheapo 80A HXT jobby fitted at the moment works great on it - and has PC connectivity for bench trials.

Use for throttling, alter timings, direction settings etc, and display RPM - all using the mouse and no receiver required....brilliant bit of kit.

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Hi Danny...still hoping to make the July one - cant get a pass for this weekend...too close to Weston, and with a tank of petrol at £70 my "accountant" is moaning about costs.

Just returned from the Orme - terrific lift today but the wife broke my Skizzo big style

I am just off to the wotty now to try some different motor batt prop combos....Eagle Tree results later

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Yes the July one sponsored by YT looks like being a good one, a fair bit of trade have said to YT they will be coming. Lets hope the weather is good.

Look forward to the Eagle tree's. Chris's eyes lit up when he heard you live by Orme, he is a closet sloper But has withrawal symptoms as he hasn't done any for years.

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