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Topflite giant scale P47 Jug


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Great looking build so far, im doing a Topflite kit, the P-51 D Mustang 1/7th scale, can i ask around how long it took to receive your retracts after ordering cos ive just ordered mine direct from robart like yourself, worked out about £100 cheaper even paying $60 postage !
also can i ask where you get waxed paper from, im using baking / greaseproof paper under mine an it sticks to the cyano joints everytime
cheers, Neil
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Hi Neil, to be honest the wax paper is some thing I have had for ages in the garage I cant remember where it came from, I hate to say this but although the delivery time was quite quick from Robart I got stung with customs. Unlike our China friends the Yanks mark up retail price on packages and the old VAT army jump on them. It was quite a shock fella hope yours slip through. Fantastic quality though. Great model you have picked are you doing a build blog?
 
Thanks for your feedback guys.

Edited By Paul Williams on 18/02/2011 22:20:41

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I have to say for the first time since starting this I really struggled today. The wing sheeting being the problem. The forward section was no trouble

But then the instructions stated lay out the aft wing sheeting and trim to size, The sheet fits from the main spar up to the centre of the TE. The TE is 1/8 ply section so the sheet must be trimmed within a 1/32 tolerance.

Its impossible to see the TE with the sheeting laid on the wing how the hell can you trim it to size. After 3 brews and a whiskey I could not figure out a method to cut the sheet without removing the wing from the plan and flipping it over so I could mark the sheet from the rear first. What a pain once cut I had to replace and re-pin the wing down. Perhaps someone has a method other than this help please.

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Amazing how quick you go when you’ve done it once, just a few hours and the left wing panel is up to the same stage.

Flap and aileron sheeting goes on.


When I came to proof fit the retracts it did not quite go to plan. The retracts shown in the instructions are different I checked with Robart and the ones they have sent me are updated because of complaints they did not completely tuck away. In a bid to get more of the wheels hidden they know hit the top sheeting before locking in. I guess my choice of wheels might not help but the only way to make things right is to pack up the inner fixing rail by 1/8. They now lock ok.

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Its strange, yesterday I galloped along and there was something to show at the end of the day. I seemed to work twice has hard today and hardly moved along. Still a pleasant rainy Sunday was had. The first job was to fit the wing dowels and centre dowel plate. After a bit of thought I figured the best way was to employ my trusty old engineering V blocks to ensure the drill went through at the right angle. It meant I had to turn the drill by hand but it did not take long into Balsa.

Nice of them Topflite boys to supply a jig to hold the wing steady


Then onto the bottom sheeting, I can’t believe how long this took but I figured do the cut outs before fixing the aft sheeting on so if it turns out a disaster it will be easy to remove. Worked out ok though. I traced the wheel well opening off the plan and taped it to the sheeting to ensure the cut out was right.



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I must try to get a move on the Mrs has spotted some sunny days and is insisting on her conservatory back !

Time to remove the flaps and ailerons from the main wing

Although there is some way to go before the wing fitting I could not resist a quick peep at what it will look like


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can i just ask, having had my first good look at this lovely build, what are the retracts secured too? all i see is a slot, which obviosly the ply plate slides into, then it looks like a bearer is simply glued to the ply rib? is there anything else the retracts are secured too? it really should have had a plate going though at least a rib, and a second rib, to take the landing and sideways loads? sorry for being picky, but better now than when the gear comes out
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I take your point, the support ribs are ply lamenated with slots cut into them for the bearers to fit in. I also drilled and fitted 2mm steel dowels through the ribs and bearers so the epoxy has little to do.Because the gear is a solid steel mounting in effect it should bond the total area combining the strengh of both bearers.
I have read quite a few reviews and to date no reports of a weakness in that area but I guess time will tell eh.
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Fitting the wing tips was easy enough although you would not believe the pile of shavings from the waste.



I took some time to experiment with the finishing varnish Poly C, after reading many forums it seems you must use sanding sealer first then apply the glass cloth and varnish. I did not fancy using the sealer because of the odour so I tried sealing the surface with PVA first. I covered two balsa pieces 4”x4” the pva warped like a banana! So be warned don’t use a water based sealer. The cloth stuck well refusing to pull off I will try spraying it next to check out the finish. I was concerned with the price my local shop was charging for glass cloth so after hunting round I found a great company who were very helpful. They sent me a sample and it’s the same stuff model shops are charging £7 a meter. I got 5 meters for £5.50 great service arrived next day.

http://www.fibreglassdirect.co.uk/

Next job flaps and ailerons.

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I have to say I struggled with the flaps, after cutting them away from the wings the next step is to glue on the LE this is cut into two pieces so the flap control section can be inserted in between the skins.

Somehow this led to the flaps getting warped so I had to spray them with glass cleaner and clamp them flat. I got away with it ! They dried and stayed flat.



The kit helps out here with a drill guide to help centre the single point hinges



Thinking more about the covering I did some tests using glass cloth and poly c varnish. Its quite impressive here is a sample and as you can see its survived being folded back, the balsa snapped.


With all the control sections now hinged its time to fix and align the wing. The instructions call for sighting the alignment by eye but I figured out a more scientific method. Turn the fuse upside down and ensure the fuse and stab are level. A good builder’s level is the tool to have.


Once all is fine fix on the wings and bolt them down, using blocks set the level up to check all is fine.

Then glue in the wing dowel doublers so they hold the wing correctly. Its again a testament to the kit that almost no adjustment was needed. Sorted


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Hi its a nice plane to build and fly. Have a zenoah 62 in mine whit magneto ingnition, works perfect lots off power.
 
The cg com out perfect whit this engine, location on plan no extras at all.
I allways land at full flap,whitout it will take a long field to come down.
 
First fly i go around 5 times whitout them, much lift in that wing.
 
Thomas
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Very impressive Paul - nice work.
 
I've just been trying Ronseal 'Ultra Coat' clear spirit-based polyurethane
varnish as an alternative to cellulose sanding sealer as a pre Poly-C
coating on some scrap balsa.
So far it seems to be successful with no warping, but it does take much
longer to dry than cellulose.
There are obviously still some fumes but they are much more domestically
acceptable than cellulose!
Maybe one to try.
 
Cheers
 
 
 
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Next step was to sort the wing fillet sections, I stared at this some time before I decided to improvise with some taper section to build the width the rear is sheeted as instructed.


Whilst the filler is setting onto the bellypan. Straight forward here


I felt the space here was wasted and decided to use it, I buried an extra air cylinder in there hopefully it’s a no maintenance item so I have not bothered with a access hatch.


I feel the advantage of extra capacity will outweigh the few grams extra. Finish sheeting up.

I keep putting it together to inspire me on,


I am reaching the stage where I am fighting the urge to just finish it and fly. It was my intension to take my time and complete the job with lots of detail like panel lines and rivet heads but the thought of 30-40,000 rivets plus the weather improving week by week Mmmmmmmm. Show piece or useable toy?


 
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