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Elfin 2.5 ED racer Allbon dart repair


jeff2wings
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Got these last year so before I start my next balsa butchery project it's repair time  !

 

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dart in need of anew crankshaft, conrod, prop driver, backplate 

 

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Elfin in need of a new conrod and wrist pin

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ED racer in need of new bearings, resized piston (low compression) stripped thread repair repaint case modify crankshaft 

So this afternoon made a new conrod and wrist pin for the Elfin 

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classic dogbone made from T6 end journals roughed out and finished with a file, wrist pin made from silver steel 

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new rod with old one and pin

 

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all ready for a test run 

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  • 2 weeks later...

While I'm saving up for the bearings for the racer started on the dart,this will be more of a custom built rather than a restoration due to missing/damaged parts

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Roughing out the crankshaft 

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blank ready for machining the crankpin 

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New backplate mounting 

As  can be seen the mounting lugs are damaged so I will probably remove them 

 

 

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Jeff, Just my humble opinion. The work looks great, but the Racer case would be much better left natural magnesium, rather than painted (yuk!).

I have several newish originals, and most are losing their original black coating to varying degrees.

Personally, I much prefer an "original" look to a restored and repainted look...

ED 032.JPG

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Hope this doesn't upset you too much.......

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This will most likely go in a bluepants or KK scout team racer sonot to much poking out 

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I'm not sure but I think the black coating was a kind of anodising that protects the magnesium case from corrosion, a common problem with ED's and Mills best thing is to keep the outside oiled (by running them!)

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think I may remake the backplate with a tank in the style of Cox bee

 

Edited by jeff2wings
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Hi Jeff the black coating was I believe a chromate treatment to prevent corrosion. I have restored some old Mills in the past and as Chromate wasn't an option I found that a thorough clean and degreasing followed by a thin coat of matt black sprayed on . Then a good soak in some oil gave a good rendition of the riginal finish that has lasted well with no signs if the white powder corrosion re occurring. The Racer case look fine to me. A wipe over with an oily rag and it will pass muster😉

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