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Dane RC - Leprechaun XL


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The wing structure, or to be more precise ¼ wing structure is nearing completion but a lot of time was spent waiting for glut to dry before I could move onto the next bit.

 

Main spar top strengthener added together with false TE at aileron.

 

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Wasted a lot of time looking for the cap for my glue bottle, couldn't find it so 3D printed off some brightly coloured ones so that I don't lose one again.

 

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Front and rear spars added plus aileron riblets and box for wing brace.

 

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Should be able to flip it over tomorrow and fit the lower spars, sand and fit the wing sheeting and build the ailerons.

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Lower wing spars fitted together with LE strips (5mm x 5mm for sheet support) and when dry planed back for sheeting.

 

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Good job it's not a washing line day!

 

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Ordered some more of the small clamps as wifey none too please about the raid on her peg bucket (made the mistake of leaving the doors open so she saw what was going on ?)

 

Looks like I'm not going to make my deadline of the 29th as I've just been booked for work for the next 2 days plus all of next week (that's semi retirement for you!)

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  • 2 weeks later...

Since the last post I've built the other wing outer panel but then had to stop building to concentrate on the redecorations to the room that got flooded just before Christmas. That took up most of my spare time and this week I've been working every day however I was able to grab a break in my work today so cracked on with the assembly of the first inner wing panel, same form of construction as the outer panels but no jig tabs on the ribs.

 

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More decorations tomorrow but will try and fit in some more building too!

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Flood damage repairs , replastering and redecorations now done, just waiting for sparks to come back to do second fix then oak flooring can go down. Which all means that I could get on and finish the main structure of the inner wing panels so it was on to the wing braces. These are formed from a ply framework sandwiched between balsa.

 

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Whilst they were drying I got to work on the wing jointing clips, a nice simple but effective design.

 

Clip housing formed from 2 pieces of ply stuck together, the inner ply section has a 'spring' which the clip locates in.

 

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Fitted to the inside face of the rib.

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The clip slides in from the underside

 

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In position

 

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And a screw is fastened to the other wing panel root rib so that the clip engages with it when pushed in.

 

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To remove the clip a zip tie is threaded through the slot so that there is something to grab hold of, obviously the air isn't fastened in place!

Then a lot of sanding to profile for the braces.

 

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Whilst one 'leg' of the strut locates on the bracket on the underside of the wing joint tongue box, the other needs to have a fastening embedded in the wing structure. First an angled plate is made (ply bracket sanded to angle on the disk sander) which is glued to the underside of the wing.

 

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A hole is then drilled through following the angle of the bracket so that a T nut can be sunk into the top surface of the wing.

 

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This is then plugged (sanding to come when dry).

 

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Ailerons were the cut fm the wing and the 2 piece TE added.

 

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Then back to the inner wing sections for diagonal bracing with 5mm x 5mm balsa.

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Quite pleased with the fit of the bracing (Mr Fenton would be pleased!)

 

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Air brakes next, ply bearings on a BBQ skewer axle.

 

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The air brakes with pivot levers attached.

 

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Assembled

 

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Servo installed with linkage.

 

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And operating

 

 

 

 

 

 

 

 

Edited by Ron Gray
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Having fitted dates air brakes I then started to fit the balsa sheeting to the top of the wing but quickly realised that in doing so the air brakes wouldn't open. I need to cut an internal chamfer on the LE of ethnic air brakes so that they clear the balsa sheet. A job for tomorrow evening after work.

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2 hours ago, Dad_flyer said:

Those brakes are enormous! It must require some heft from the servos, or is it flying pretty slowly before the brakes go up more than a tiny bit?

 

Flying pretty slowly -  Looking at videos posted of the model in flight it just floats along but the brakes are not opened fully, they only go to approximately 50 degrees.

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Moved on to the ailerons and encountered an issue, after shrinking the LE has developed a ‘starving horse’ appearance.

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So I stripped the covering off and redid it paying particular attention applying the least amount of heat, a bit better but still has introduced some curves. Not quite sure what to do, leave it as is or strip it and try and add some bracing for the LE.

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