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WOT4 XL recover and refurb


cymaz
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.....Don’t panic. Gentle heating over the frame makes the fabric shrink. Adding coats of 50% shrinking dope will close the pores of the weave and make the fabric begin to shrink. A little more gentle heating will keep the shrink going.

 

 

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I know to some I’ve missed some steps and methods with covering, it’s just a skip over for the refurb.

The next few days the flaps and ailerons with be installed with Robert 1/8” pin hinges and push rods installed. 

Edited by cymaz
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Inch by inch...

The flap hinges are reinforced with brass tubes. IIRC 3.5mm ID. 

When using epoxy to fit in the pin hinges ..... don’t forget to work and heat the Vaseline into the knuckles 

 

 

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I think the last time I used doped nylon was in 1968!  I did have a control line combat wing called the Early Bird and that was my first nylon covering and that must have been in 1965.  It added a great deal of strength to the EB and that was pretty strong to begin with.

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6 hours ago, Steve Jones 15 said:

Wil you be needing a new cowl ?  I can supply a new one if you do.

Regards 

Steve.

 

 

Kind offer, Steve, thanks.  I’ve never had a cowl on it as it has a DLE 30 up front. I’ve got an unused one somewhere.

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The wings and fuselage is still with Anthony being painted. I thought I’d make some of my fizzy can wheel hubs. 

Get a can! I find that Diet Coke ones are the best as the aluminum is very thin and pliable. 

  • Cut around the base at the paint line, don’t cut straight through as you nip off the base !
  • I made 50mm and 65mm ply formers. These are simple holes from scrap ply. I’m sure someone would be able to make perfectly round ones with a laser cutter. These are good enough 
  • Place the former over the can base , dome side up and carefully beat the hell out of it, using a flat hard surface
  • Trim up and flatten with a hand wheel. I use an old wallpaper seamer.
  • Fix to the hub with small screws

 

 

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Edited by cymaz
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20 hours ago, Basil said:

Anyway we can get rid of the over printed 'Photo bucket' Stuff . Really mucks up the picture. Not just yours,  anywhere its shown distorts the picture

Bas

I only printed the link, I didn't have anything to do with the content creation!

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  • 2 weeks later...
  • 2 weeks later...
Posted (edited)

Just collected it from paint not 30 mins ago.....a few decals to order. There is a small amount of flake in the clear coat, just enough to sparkle in the sun 😎

 

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Edited by cymaz
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